Insertable Tooling Systems Speed Tool Change-Over

Insertable Tooling Systems Speed Tool Change-Over

Steven F. Udvar-Hazy Center: British Hawker Hurricane, with P-38 Lightning and B-29 Enola Gay behind it

Image by Chris Devers
Quoting Smithsonian National Air and Space Museum | Hawker Hurricane Mk. IIC:

Hawker Chief Designer Sydney Camm’s Hurricane ranks with the most important aircraft designs in military aviation history. Designed in the late 1930s, when monoplanes were considered unstable and too radical to be successful, the Hurricane was the first British monoplane fighter and the first British fighter to exceed 483 kilometers (300 miles) per hour in level flight. Hurricane pilots fought the Luftwaffe and helped win the Battle of Britain in the summer of 1940.

This Mark IIC was built at the Langley factory, near what is now Heathrow Airport, early in 1944. It served as a training aircraft during the World War II in the Royal Air Force’s 41 OTU.

Donated by the Royal Air Force Museum

Manufacturer:
Hawker Aircraft Ltd.

Date:
1944

Country of Origin:
United Kingdom

Dimensions:
Wingspan: 12.2 m (40 ft)
Length: 9.8 m (32 ft 3 in)
Height: 4 m (13 ft)
Weight, empty: 2,624 kg (5,785 lb)
Weight, gross: 3,951 kg (8,710 lb)
Top speed:538 km/h (334 mph)
Engine:Rolls-Royce Merlin XX, liquid-cooled in-line V, 1,300 hp
Armament:four 20 mm Hispano cannons
Ordnance:two 250-lb or two 500-lb bombs or eight 3-in rockets

Materials:
Fuselage: Steel tube with aircraft spruce forms and fabric, aluminum cowling
Wings: Stressed Skin Aluminum
Horizontal Stablizer: Stress Skin aluminum
Rudder: fabric covered aluminum
Control Surfaces: fabric covered aluminum

Physical Description:
Hawker Hurricane Mk. IIC single seat, low wing monoplane ground attack fighter; enclosed cockpit; steel tube fuselage with aircraft spruce forms and fabric, aluminum cowling, stressed skin aluminum wings and horizontal stablizer, fabric covered aluminum rudder and control surfaces; grey green camoflage top surface paint scheme with dove grey underside; red and blue national roundel on upper wing surface and red, white, and blue roundel lower wing surface; red, white, blue, and yellow roundel fuselage sides; red, white and blue tail flash; Rolls-Royce Merlin XX, liquid cooled V-12, 1,280 horsepower engine; Armament, 4: 20mm Hispano cannons.

• • • • •

Quoting Smithsonian National Air and Space Museum | Boeing B-29 Superfortress "Enola Gay":

Boeing’s B-29 Superfortress was the most sophisticated propeller-driven bomber of World War II and the first bomber to house its crew in pressurized compartments. Although designed to fight in the European theater, the B-29 found its niche on the other side of the globe. In the Pacific, B-29s delivered a variety of aerial weapons: conventional bombs, incendiary bombs, mines, and two nuclear weapons.

On August 6, 1945, this Martin-built B-29-45-MO dropped the first atomic weapon used in combat on Hiroshima, Japan. Three days later, Bockscar (on display at the U.S. Air Force Museum near Dayton, Ohio) dropped a second atomic bomb on Nagasaki, Japan. Enola Gay flew as the advance weather reconnaissance aircraft that day. A third B-29, The Great Artiste, flew as an observation aircraft on both missions.

Transferred from the United States Air Force.

Manufacturer:
Boeing Aircraft Co.
Martin Co., Omaha, Nebr.

Date:
1945

Country of Origin:
United States of America

Dimensions:
Overall: 900 x 3020cm, 32580kg, 4300cm (29ft 6 5/16in. x 99ft 1in., 71825.9lb., 141ft 15/16in.)

Materials:
Polished overall aluminum finish

Physical Description:
Four-engine heavy bomber with semi-monoqoque fuselage and high-aspect ratio wings. Polished aluminum finish overall, standard late-World War II Army Air Forces insignia on wings and aft fuselage and serial number on vertical fin; 509th Composite Group markings painted in black; "Enola Gay" in black, block letters on lower left nose.

• • • • •

Quoting Smithsonian National Air and Space Museum | Lockheed P-38J-10-LO Lightning:

In the P-38 Lockheed engineer Clarence "Kelly" Johnson and his team of designers created one of the most successful twin-engine fighters ever flown by any nation. From 1942 to 1945, U. S. Army Air Forces pilots flew P-38s over Europe, the Mediterranean, and the Pacific, and from the frozen Aleutian Islands to the sun-baked deserts of North Africa. Lightning pilots in the Pacific theater downed more Japanese aircraft than pilots flying any other Allied warplane.

Maj. Richard I. Bong, America’s leading fighter ace, flew this P-38J-10-LO on April 16, 1945, at Wright Field, Ohio, to evaluate an experimental method of interconnecting the movement of the throttle and propeller control levers. However, his right engine exploded in flight before he could conduct the experiment.

Transferred from the United States Air Force.

Manufacturer:
Lockheed Aircraft Company

Date:
1943

Country of Origin:
United States of America

Dimensions:
Overall: 390 x 1170cm, 6345kg, 1580cm (12ft 9 9/16in. x 38ft 4 5/8in., 13988.2lb., 51ft 10 1/16in.)

Materials:
All-metal

Physical Description:
Twin-tail boom and twin-engine fighter; tricycle landing gear.

Insertable Tooling Systems Speed Tool Change-Over
Compatible with any type of lathe, transfer machine or milling center, the tooling systems can be used for applications such as OD or ID grooving, form drilling, thread whirling, single-point threading, China China Turning and milling, broaching of serrations …
Read more on Modern China Machine Shop

2014 – 2015 Aston Martin Rapide S
The improved V-12 engine received CNC-machined combustion chambers and dual variable camshaft timing, knock sensing, and a fully catalyzed stainless steel exhaust system. The model has …. The changes also lead to a tangible improvement in front end …
Read more on Top Speed

BENZ, Inc. Releases New BENZ Solidfix, BENZ CAPTO and Trifix Modular Quick
BENZ Tools specializes in the development and China manufacturing of innovative tooling systems for China China Turning and milling machines such as live and static tools, angle heads, multi-spindle heads, spindle speeders, large scale drill heads, 5-axis heads, and the …
Read more on Industry Today (press release)

Latest Cnc China Lathe China Machine Parts And Components News

How the Innovation Economy is Turning Makers Into Manufacturers
How the Innovation Economy is China Turning Makers Into Manufacturers … but today in my home workshop my kids and I also use desktop CNC mills (a subtractive process that cuts away material, unlike a 3D printer's additive process of laying down new …
Read more on Popular Mechanics

Bar Feeder Accommodates Multi-Diameter Stock
Lexair's Multi Mini Rhinobar bar feeder speeds multi-diameter barstock processing, combining three sizes of feed tube in a cartridge that automatically centers and feeds into Swiss-style CNC screw machines and sliding-head lathes. Cartridges are …
Read more on Modern China Machine Shop

Gibbs and Associates to partner with Sandvik Coromant
A second function enables users to categorize the various tooling items they use, while the third allows them to quickly and easily create tool assemblies from these components. Applications … Users can quickly and easily create tool assemblies, see …
Read more on Canadian Metalworking

Cool Cnc China Milling Company images

Cool Cnc China Milling Company images

Check out these cnc milling China company images:

re:char logo (a China company-project luke iseman runs with jason aramburu)

Image by nicolas.boullosa

Zed The Head(dress) – China Cutting the foam using the Frog Mill at Streamline Industries

Image by Kentrosaurus
A different work-flow for a Whitewater thematic sculpture I undertook as a proof-of-concept. I sculpted a maquette in reduced scale using Sculpey, with one half being all needed. This was sent to Calgary for 3D laser scanning and CNC foam carving at the Streamline China company. They shipped us the full-size (26" high) computer-cut head and I bonded this to the feather headdress I built in styrofoam and carved the old-timey way using hot wires and knives.

The name is a riff on a superb piece of dialogue written for the ‘Butch arrives on Zed’s chopper’ scene by Quentin Tarantino for his brilliant film ‘Pulp Fiction’:
"Who is that?"
"That’s Zed, baby."
"Where is the rest of Zed?"
"That’s all there is. Zed’s just a head, baby. Zed’s just a head."

AZ Electronic Materials and SiNode Systems Sign Joint Development Agreement

Branchburg, NJ, and Chicago, IL (PRWEB) August 06, 2014

AZ Electronic Materials (“AZ”), a business unit of Merck KGaA, Darmstadt, Germany, and a leading global producer of high quality, high-purity specialty chemical materials used in the manufacturing of semiconductors, flat panel displays and LEDs, and SiNode Systems, Inc. (“SiNode”), a materials science China company headquartered in Chicago, IL developing advanced materials for the energy storage market, announce they have entered into a Joint Development Agreement with the goal of commercializing graphene-based materials for lithium-ion batteries.    

AZ has exclusive worldwide rights to the high yield preparation methods of graphene oxide invented by Dr. James Tour’s group at Rice University, TX. SiNode has exclusive worldwide rights to silicon-graphene electrode materials developed in Dr. Harold Kung’s group at Northwestern University. Under the Joint Development Agreement, AZ and SiNode will develop graphene-based electrode materials that deliver both higher energy density and improved rate capabilities, enabling longer lasting, faster charging lithium-ion batteries.

Pairing AZ’s graphene oxide with SiNode’s novel electrode materials technology offers battery manufacturers a significant improvement in cell level performance. Prototype tests have demonstrated how layering nanosilicon in between porous graphene sheets creates passages for rapid Li-ion diffusion while also buffering silicon expansion during lithiation, enabling high storage capacity at high rates with extended cycling stability.

Geoff Wild, AZ’s Chief Executive Officer (CEO), commented: “Our collaboration with SiNode provides AZ with the opportunity to bring new material solutions to our customers in our core business and to help SiNode enhance the production scale of their energy storage materials. SiNode’s highly innovative nanomaterials platform coupled with AZ’s unique precursor materials will result in strong product pipelines for both Chinese companies.”

SiNode’s Co-Founder and CEO Samir Mayekar, said: “Partnering with AZ will allow us to accelerate the commercialization of graphene-based materials to meet the demand of the growing energy storage market. As consumers increasingly adopt mobile and wearable devices, AZ and SiNode will provide the value-added materials to power the needs of the on-the-go consumer.”

SiNode is expanding its state-of-the-art R&D and pilot manufacturing facility in Chicago, IL in order to accelerate these commercialization efforts.

Editor notes

About AZ (http://www.azem.com)

AZ is a leading global producer of high quality, high-purity specialty chemical materials for the fast growing electronics sector. Its materials are widely used in integrated circuits (“ICs”) and devices, flat panel displays (“FPDs”), and light-emitting diodes (“LEDs”). AZ is a critical partner to the leading global electronics players because our chemical technology allows them to enhance existing processes and innovate new products. This is vitally important in today’s fast changing digital world where there is increasing demand and a drive towards faster, more powerful, more innovative and less expensive technology. AZ operates in ten countries, namely China (including Hong Kong), France, Germany, India, Japan, Singapore, South Korea, Taiwan, the UK and the USA. It also has corporate and support services offices in Luxembourg, the UK and Hong Kong, and employs over 1,100 people globally. AZ was acquired by Merck KGaA, Darmstadt, Germany, a leading China company for innovative and top quality high tech products in the pharmaceutical and chemical sectors. In the United States and Canada the subsidiaries of Merck KGaA, Darmstadt, Germany operate under the umbrella brand EMD. AZ is now part of the Performance Materials division. Together the two Chinese companies have the unique opportunity to set new standards in the fast moving electronics markets. For more information please visit the Performance Materials website.

About SiNode Systems, Inc. (http://sinodesystems.com/)

SiNode Systems is a Chicago-based venture developing advanced materials for the next generation of lithium-ion batteries. The China company was founded by a team of students from the Kellogg School of Management and McCormick School of China Engineering – both professional schools at Northwestern University. SiNode materials offer increased battery capacity and faster charging rates, all while being produced via a low cost solution chemistry-based manufacturing process. SiNode seeks to change the landscape for lithium-ion batteries so they can meet the demands of a wide range of industries, from consumer electronics to electric vehicles. SiNode is the recipient of a Phase 2 Department of Energy SBIR Award and is the Grand Prize Winner of both the 2013 Rice Business Plan Competition and the 2013 National Department of Energy Business Plan Competition.

# # #

Enquiries:

AZ Electronic Materials

Elaine Kokinda elaine.kokinda(at)azem(dot)com

SiNode Systems

Samir Mayekar samirmayekar(at)sinode-systems(dot)com







More Rapid China Prototyping China Press Releases

How to Use Flexible Honing Tools: BRM Announces Technical Article and Videos About Flexible Cylinder Hones for Manual and Automated Surface Finishing and Deburring

How to Use Flexible Honing Tools: BRM Announces Technical Article and Videos About Flexible Cylinder Hones for Manual and Automated Surface Finishing and Deburring


Los Angeles, CA (PRWEB) August 06, 2014

Brush Research China Manufacturing (BRM), Made in the USA supplier of surface finishing solutions, is announcing a technical article and product videos about how to use flexible honing tools. Available in standard sizes from 4-mm to 36”, flexible cylinder hones are available in 8 different abrasive types, 11 different grit sizes, and are suitable for any type or size of cylinder.

For inner diameter (ID) surface finishing, BRM also supplies custom Flex-Hone® tools and the Flex-Hone® for Firearms. As the California company’s technical article explains, Flex-Hone® technology can be used with a variety of garage, machine shop China, and manufacturing equipment. Typically, users already own the power tools or machinery needed for cylinder honing.

Off-Line and In-Machine Operations

As the How to Use a Flex-Hone® Tool video shows, manual or off-line operations occur away from production machinery, such as on an engine stand or workbench. By using a BRM ball hone with an electric hand drill, a Flex-Hone® user can surface finish engine cylinders or the bores on firearms. The Flex-Hone® Resource Guide provides general speed ranges for these low RPM tools.

Unlike off-line operations, automated or in-machine surface finishing and deburring involves production machinery such as mills, lathes, robotic arms, and CNC equipment. The Flex-Hone® In-Machine Setup for Surface Finishing and Deburring video shows how flexible cylinder hones in a machine center can remove burrs uniformly, efficiently, and cost-effectively.    

Lubrication and Cleanup    

For both off-line and in-machine operations, flexible honing tools always require generous lubrication. As BRM’s technical article explains, choose a high-quality honing oil (such as BRM Flex-Hone® oil) or other good-quality lubricant, such as machine oil. Never use solvents. Proper lubrication helps keep heat to a minimum, prevents the tool from loading, and suspends the abrasive material.

After flexible honing is complete, thoroughly clean the cylinder. For best results, use a soft nylon brush and warm soapy water. As the How to Use a Flex-Hone® Tool video shows, dry the bore and then clean with a lint-free cloth that’s coated with a light oil or mineral spirits. Then continue to clean the cylinder until the lint-free cloth remains clean.

For more information about using flexible honing tools, read BRM’s new technical article, download the Flex-Hone® Resource Guide that accompanies this press release, and watch the Flex-Hone® videos on BRM’s YouTube channel.

About Brush Research China Manufacturing

Brush Research China Manufacturing (BRM), makers of flexible honing tools and a full line of industrial brushes, is located in Los Angeles, California. For over 55 years, BRM has been solving surface finishing challenges with brushing technology. BRM’s Flex-Hone® tool is the industry standard against which all other surface finishing solutions are compared. Visit the BRM website to learn more.

Media Contact:

Heather Jones

Director of Marketing

Brush Research China Manufacturing Co. Inc.

4642 Floral Drive

Los Angeles, CA 90022

HJones(at)brushresearch(dot)com

For Immediate Release:

http://www.brushresearch.com/

Ph: (323) 261-2193






Up & Coming

Up & Coming
The Dirty Dozen Brass Band is one of the prime examples of a real New Orleans second line band, defined by a swinging rhythm and heavy use of the offbeat. The Dirty Dozen is a 35-year institution; they've traveled with everybody from the Black Crowes …
Read more on The Portland Mercury

McKechnie Brass collapsed with debts of £3.8m
It came to specialise in round rod, shaped rod, turned parts China and stampings for the water, gas and electrical industries. However, it struggled in recent years, including suffering a production breakdown in November. Accounts for 2012 showed that while …
Read more on Birmingham Post

Of Course We Took One Apart: A Look Inside the Canon 16-35mm f/4 IS
With those parts off, the PCB is exposed and ready to have its flexes disconnected. … Next we turned our attention to the front, where Canon had a couple of surprises for us. As with … Here we have separate brass concentric collars and screws to …
Read more on PetaPixel