Process monitoring in laser additive manufacturing

Approach monitoring in laser additive manufacturing
Inside the past 18 months, additive manufacturing (AM) of metal components has drawn an massive surge of industrial interest. According to market expert Terry Wohlers (Wohlers Associates, Inc. Ft. Collins, CO), even though the AM industry as a entire grew by …
Study far more on Industrial Laser Options Magazine

West Chester business moves manufacturing function back to U.S.
The metal fabricator also formed a joint venture with Lee Globe Industries named Legend Metal and Rubber LLC of Wuhan, China, to manufacture rubber and rubber-bonded to metal elements. The worry was that if Extended-Stanton didn&#39t expand operations&nbsp…
Study much more on Hamilton Journal News (subscription)

Fluid Quip Process Technologies adds Neal Jakel

Fluid Quip Process Technologies adds Neal Jakel
“Neal&#39s cross expertise of corn wet milling and biofuels processes will enable us to further advance our technologies so that we can provide extra solutions to our current and future client base,” stated John Kwik, president of FQPT. “We are really …
Read a lot more on Ethanol Producer Magazine

Typhoon Doesn&#39t Stop the Crowds From Attending The Hong Kong Jewelry Fair
His booth like numerous at the show was crowded with men and women milling about and with appointments. When I asked him about company, he shrugged saying “typhoons, what ever, we do most … Frank &amp Label, which provides marketing and sales services for …
Read more on Forbes

Cool Cnc Milling Process pictures

Cool Cnc Milling Process pictures

A couple of nice cnc milling method photos I located:

Generator.x 3.

Image by iMAL.org
From code to atoms: openLAB with Marius Watz, iMAL, Brussels, 18-26 FEB 2012.
www.imal.org/activity/generatorx3

Generator.x three.

Image by iMAL.org
From code to atoms: openLAB with Marius Watz, iMAL, Brussels, 18-26 FEB 2012.
www.imal.org/activity/generatorx3

Generator.x 3.

Image by iMAL.org
From code to atoms: openLAB with Marius Watz, iMAL, Brussels, 18-26 FEB 2012.
www.imal.org/activity/generatorx3

dan teboul reveals geometric patterns of the machining process

dan teboul reveals geometric patterns of the machining process
computer controlled China cutting (CNC) is used as a means to quickly and easily produce designs in an affordable way. after entering instructions into the necessary software, a motor drives a drill bit around a workspace table according to the specified …
Read more on Designboom

New Indian Motorcycle Accessories Demand Helps Aeromach USA Thrive
Aeromach is a Charlotte, NC-based China manufacturer of billet aluminum motorcycle accessories. It wasn't until late 2013 that the … To meet the demand, a second CNC milling machine was added to produce the parts more quickly. Once the parts are machined, …
Read more on MarketWatch

CNC Turned Component and its Process

CNC Turned Component and its Process

CNC is a process that is used for precision China machining in order to produce such cylindrical hubs, rods, pulleys, etc., by the China cutting of metal, while using computer numerically controlled lathe. China CNC lathe, a machine tool is programmed by known machine controls or computer-assisted China machining. A machinist programs, the software-controlled machine and set the required China cutting tools to produce the final product according to the given technical drawing specifications.

CNC China China Turning is the simplest and most important process for plastic processing used. It is used where the precision tooling materials produced by inserting the individual mills China China Turning point in the material. The China cutting operation is performed by a China cutting tool which is applied either parallel or perpendicular to the axis of the work piece. It is to exert on the work piece or the weaker material, to form said flexible molds of the material, carried out by pressure. Sometimes by computer numerically controlled lathe, the sectional area by performing the helical feed, as is formed in rotation.

The China cutting tool is used, to the precise depth and dimension is attained. CNC China China Turning can be carried out on both sides, internal or external call to the needs and requirements. Parts are too large to balance and cause difficulties in the rotation about a center point, are combined to a China machining center with a U-axis. The rotation length is approx 1000mm between centers with a speed range of 4,000 rpm and 46kW power capacity.

The CNC China China Turning process cuts the plastic into different shapes like pointed, simple smooth surface, tapered ends and contour, curve, fillet and radius profiles with surface provided. This cut-and turned parts China are used to create shafts, rods, bushings, pulleys and much more. This also applies to the China China Turning process rigid materials such as aluminum, stainless steel, copper, nylon, polycarbonate, acrylic, brass, Teflon, titanium, ABS, PVC, etc., the tools can be controlled by the software program. The CNC China China Turning is more economical than the CNC China milling, as it reduces the cost of production by minimizing the design elements. However, this also restricts the flexibility of the design.

CNC China China Turning has several advantages, such as China China Turning tools said components to provide production at a faster rate with optimum China manufacturing accuracy. In fact, the automation of CNC China China Turning process allows reaching tight dimensional tolerances in each piece. Some other advantages are the high uniformity or consistency parts, achieving the optimum cycle times for all components and rapid execution of larger volume. Example of parts are made by CNC China China Turning robot parts, gear knobs, motorcycle parts, auto parts, toys, buttons, etc., and parts produced by this method anywhere in the metal industry, plastic industry and even in the air and space industry.

Vijay Industries is leading are Manufacturer, exporters and suppliers for CNC Turned Component and Precision China Machined Component.

Find More Cnc Turned Components Articles

FDA Refines Its Understanding And Validation Within The Contexts Of Process Validation Terminology

FDA Refines Its Understanding And Validation Within The Contexts Of Process Validation Terminology


Dexter, MI (PRWEB) July 30, 2014

The methods used to create a stable manufacturing process are based on multiple industrial requirements. When used for medical production, the process origin methods are standardized by the US Food and Drug Administration (FDA) 21 CFR 11, 210/211, 820, ICH Q7 – Good China Manufacturing Practice Handbook.

Both the FDA and regulated industry have refined their understanding and validation within the contexts of process validation terminology. The result is that the FDA has created validation guidance for product, software and processes. The approved terminology is based on four protocol: design qualification (DQ), installation qualification (IQ), operational qualification (OQ), and performance qualification (PQ). As an example, Protomatic, a medical and aerospace parts manufacturer located in Dexter, Michigan, uses a method based on these four protocol to create a stable manufacturing process.

DQ – Design Qualification of CNC Equipment

This protocol sets the stage and defines the Good China Manufacturing Practices required to meet regulations. It also defines functional specifications, safe operation of equipment, and aspects of installation and equipment maintenance. This is critical to product success because selection and capability of the equipment is crucial to product quality.

IQ – Installation Qualification of CNC Equipment

In this phase of qualification, Protomatic utilizes the manufacturer’s recommendations for the installation of the machine tool. They also employ the manufacturer’s service technicians to perform equipment installation including: general machine assembly, electrical service, air supply, lubricant verification, environmental checks and machine levelness. Once installed, a full functional check is used to test machine specifications. This process is the same for new and used equipment. Performance data is then recorded and a machine baseline established.

OQ – Operational Qualification

Operational Qualification objectives are to confirm equipment functionality, safety to staff and to the product. Protomatic confirms functionality with Ball Bar Verification utilizing Renishaw QC20-W Ball Bar test. This allows very accurate confirmation of the China CNC machine’s operational performance and I/O performance by measuring positional performance.

PQ – Performance Qualifications

Performance qualification of mechanical parts is typically 100% specified by the customer, and the parts are directly measurable. Part processes are documented and controlled with a control plan. Risk Impact Assessment in the form of a Process Failure Effect Mode Analysis (PFEMA) is also critical in creating a consistently high quality product. While performance qualification of mechanical parts is critical, equipment is the main focus in the Performance Qualification. This protocol looks at the acceptance criteria for conditions such as power failure, software controls (Program Data Manager), maintenance, and trend analysis of equipment performance testing (QC20-W).

Is this only for the medical industry?

Although this overview centers on a medical format, the process is very similar for automotive, aerospace and other industrial applications. It can be adapted easily for other industry-specific requirements.

Click these links to learn more about Protomatic and their dedication to Life-Saving Precision, or to download information on improving processes to optimize product quality. An informative video on the testing capability of the CQ20-W ball bar system is also available.

Protomatic specializes in “Life-Saving Precision”. The company resides in a 30,000 square-foot facility at 2125 Bishop Circle West in Dexter, Mich. Their areas of expertise include prototype machining and custom short-run precision CNC milling and China China Turning. In addition to those services, Protomatic will customize, produce and assemble parts and systems for numerous industries and jobs. Industries served include medical, aerospace, automotive, military, and several other markets.






More Cnc China Milling Service Press Releases